Novelties ITM Poland 2010

RESEARCH FOR INDUSTRY

CENTRAL INSTITUTE FOR LABOUR PROTECTION - NATIONAL RESEARCH INSTITUTE

Pavilion 5, Stand 6

• Protective clothing with a system of active thermoregulation

Dedicated for use in cold environments. The clothing provides appropriate thermal comfort for the user in different ambient temperatures and for variable user activities. The clothing is based on a system of materials with electric heating inserts positioned in selected places. The active element of the garment is a microprocessor temperature controller which - on the basis of undergarment temperature measurement and preset algorithm - decides to switch on or off the power supply to the heating inserts.

 

GDAŃSK UNIVERSITY OF TECHNOLOGY / Department of Multimedia Systems, the Faculty of Electronics, Telecommunications and Informatics

Pavilion 5, Stand 46

• Intelligent Monitoring System

New generation monitoring system based on cost-effective and scalable infrastructure of node stations was developed in order to be installed in any location of urban agglomeration. Through data (audio and video) analysis it is automatically determined which event is potentially dangerous in order to alert security services. Location and type of the event and multimedia recordings are wirelessly sent to the monitoring centre and to handheld PDA devices used by mobile forces.

 

GDAŃSK UNIVERSITY OF TECHNOLOGY / Department of Radiocommunication Systems and Networks

Pavilion 5, Stand 46

• Multi-puropose wireless system for monitoring safety risks

There is a problem to remote real-time monitoring of human's environment, which might be endangered by accidental environmental disasters, or might be the result of criminal or terrorist acts. The multi-purpose wireless system of threats monitoring is a solution of this issue. So far two applications of this system have been developed: a wireless monitoring system for containers and a mobile monitoring system for gas air pollution measurements.

 

INSTITUTE FOR SUSTAINABLE TECHNOLOGIES - NATIONAL RESEARCH INSTITUTE

Pavilion 5, Stand 40

• Confocal 3D-R profilometer

Application: contactless measurement and 3D shape reconstruction of surfaces in a micro scale. Advantages: very high resolution of measurement (nanometres) and environmental chamber for stabilisation of temperature in the measurement area. The software supports data edition and conversion from the point cloud into the triangle mesh, as well as data export in many formats.

• Multisource plasma magnetron sputtering system

The multisource plasma magnetron sputtering system contains three magnetron plasma sources and three dedicated power and control systems. The magnetron power packs are highly efficient systems of DC/DC converters which do not require forced air cycle. The system can be controlled by software on the PC or manually by each power supply keyboard.

• Mobile device for generation of water based maintenance fluids

Membrane device and method of utilisation of used water based maintenance fluids designed for the food industry (acid and basic cleaning baths for installation cleaning) and mechanical industry (regeneration of cutting fluids including modern synthetic fluids).

• Laser penetrometer

Automatic device with modern laser technology for penetration measurement. The use of an RS connector enables the recording of complete research procedure and its results, and data transformation into a format that allows further mathematical processing. The Laser Penetrometer is designed for consistency testing of petrochemical products, food products, cosmetics, pharmaceutics mixtures, plastic explosive materials.

• Specialised test stand for testing the adhesion of multi-layer materials

The measuring device for testing adhesive resistance of multi-layer materials is compatible with computer software, making it possible to monitor the process on-line and to automatically record test results in an investigation report.

• Two-channel hydrous dissociometer DW2K-1

Two-channel hydrous dissociometer is a digital-analogue measuring system intended for the measurement of the dissociation degree of a nitriding atmosphere. The dissociometer may be used in industrial conditions, e.g. in installations for gas nitriding or in laboratory conditions, as a precise measuring instrument for research in the field of ammonia dissociation processes.

 

INSTITUTE OF NON-FERROUS METALS

Pavilion 5, Stand 84

• Amorphous heating mats

Heating mats usually find their applications in the building industry and in housings. Currently no mats of such structure are available on the Polish market. Their uniqueness lies in their large active heating surface which results from the application of very thin amorphous strips for heating components. Low heating temperature and developed surface increase their resistance, reliability and safety of use. The mats can be installed traditionally under the flooring or directly under carpets and on the walls. The material has high mechanical and corrosion resistance. Low heat inertia makes the mats especially suitable for intermittent operation. Their flexibility allows for winding them directly onto the surface of containers and pipelines which are installed on the outside.

• Nanocrystalline round core NFI 150 x 80 x 15

The nanocrystalline round core is made of an iron-based alloy in the form of a ring of the following dimensions: outer diameter Øz = 150 mm, inner diameter Øw = 80 mm, height h=15 mm. Applications: current transformers, low power transformers of low power loss.

 

KOMAG Institute of Mining Technology

Pavilion 5, Stand 39A

• Pulsatory classifier

Pulsatory classifier is designed for separation of organic impurities, i.e. wood, peat, roots, charcoal, etc. from gravel of granulation of 16-2 mm during operation of equipment in technological lines in aggregate mines. Basic operational media include: circulating water, compressed operational air of low pressure and compressed control air of high pressure.

• Small-size MWW 1 drilling jumbo

Small-size MWW 1 drilling jumbo is designed for aiding the technology of roadway drivage with the use of explosives. It can be used in underground workings potentially threatened by explosion hazard. In the standard version it is adapted for drilling blast holes and bolt holes of 42 mm-dia. Use of drilling jumbo increases efficiency, ergonomics and comfort of work. From one position of drilling jumbo it is possible to drill holes around the working of 42 m2 cross section.

• KHW-12/28-POz powered roof support and its KHW-12/28-POz/BSN version for longwall end

KHW-12/28-POz powered roof support and its KHW-12/28-POz/BSN version for longwall end designed for underground mining in longwalls operated in the caving system. In 2008 the support started its operation in the longwall panel of 645-metre length and 2.1-metre height in the "Murcki" Colliery. Good results of mining operations encouraged other collieries to purchase another two longwall systems.

• KHW-12/28-POz/Pp powered roof support and its KHW-12/28-POz/Pp/BSN version for longwall end

KHW-12/28-POz/Pp powered roof support and its KHW-12/28-POz/Pp/BSN version for longwall end are designed for underground mining in longwalls operated in the caving system and with backfilling. It is possible to reequip the support from caving version to backfilling version in a longwall panel. In 2009 the support in its caving version started operation in the "Wieczorek" Colliery.

• KHW-14/24-Pp powered roof support and its KHW-14/24-Pp/BSN version for longwall end

KHW-14/24-Pp powered roof support and its KHW-14/24-Pp/BSN version for longwall end are designed for underground mining in longwalls with hydraulic backfilling. In 2008 the support started its operation in longwall of panel of 700-metre length and 2-metre height in the "Wujek" Colliery. A design solution of support was awarded a Gold Medal at the International Warsaw Invention & Innovation Show IWIS 2009.

• WOZ-20/350/AZ transportation platform

WOZ-20/350/AZ platform is designed for rail transportation of machines, equipment or their sub-systems weighing up to 20 t, on inclinations up to ±4°. The platform can be used in underground mine workings potentially threatened by methane and/or coal dust explosion hazard. A possibility of optional use of extension platform is a characteristic feature of the platform. The design makes it possible to obtain a larger surface for loading.

• System for electronic identification of machine components based on RFID technology

Unique system for electronic identification of machine components based on RFID technology, which increases safety of operation of longwall powered roof support by ensuring unique identification of its components, implemented in six Polish collieries.

• MDR-03AT-E drill rig

MDR-03AT-E drill rig is designed for geological-and-exploration drilling and for preparation of dewatering, degasification and pilot holes in rocks of different hardness. It is possible to drill in different directions (in the range of 360°) due to rotary fixation of the turn-table on the body of the gear box. It can be used for drilling in coal, ores and salt mines, including workings potentially threatened by methane and/or coal dust explosion hazard.

• MDR-06A drill rig

MDR-06A drill rig is designed for geological-and-exploration drilling and for preparation of dewatering, degasification and pilot holes in rocks of different hardness, with dimensions ranging from 46 to 114 mm. It is designed mainly for operation in coal, ores and salt mines, including workings potentially threatened by methane and/or coal dust explosion hazard.

• WMD - 150 drill rig

WMD-150 drill rig is designed for geological-and-exploration drilling and preparation of dewatering, degasification and pilot holes in rocks of different hardness. Nominal drilling depth is 150 m at diameter Ø 46 mm and it equals 60 m when drilling with the core drill of 76 mm dia. It is designed mainly for operation in coal, ores and salt mines, including workings potentially threatened by methane and/or coal dust explosion hazard.

• Integrated system for monitoring the structure of objects that increase operational safety

Integrated system for monitoring the structure of objects that increase operational safety is characterized by the following features: integrated management of knowledge about the object, network operation, visualization and data recording, automatic diagnostics and warning against exceeding permissible boundary conditions of the structure load bearing capacity.)

• ŁJK-1200 side discharge loader

ŁJK-1200 side discharge loader with a telescopic boom, equipped with "load-sensing" electrohydraulic drive, is designed for loading the run-of-mine to mine cars as well as different types of conveyors in roadways and rooms of underground mining plants. Depending on needs, the unloading of the run-of-mine from bucket can be realized to the left or right side of the machine.

 

METAL FORMING INSTITUTE

Pavilion 5, Stand 162

• Innovative technology of net-shape forming of metal powder parts

Production of parts with complex shapes, characterized by high density, good mechanical and service properties and good tribological properties, from metal powders.

• Spinning and flow forming technologies and machines

Spinning and flow forming are methods of shaping products on a rotating mandrel by means of a roller. Methods and machines are recommended in short and medium series manufacturing of axisymmetrical products with improved strength and hardness. The new MWS-700 spinning machine is destined for spinning of products from a disc of up to 940 mm dia.

 

MORATEX Institute of Security Technology

Pavilion 5, Stand 51

• Plastics fragmentation assembly especially for ballistic polyethylene waste

The prototype assembly is designed for mechanical fragmentation to the given size of the post-ready-made and post-usage, multi-layer wastes of polyethylene sheet materials applied into soft inserts of ballistic vests. Patent application no. P 387376. The prototype assembly has been developed within the frame of scientific work funded from assets for science in 2007-2009 as the R&D project no. R00-O0056/3.)

 

PAN and POLSPACE / Astri Polska Space Research Center

Pavilion 5, Stand 59

• Transfer of space technologies

European Space Agency (ESA) initiative. The project is carried out in many European countries; in Poland it is conducted by POLSPACE/Astri Polska with significant collaboration from PAN Space Research Center. Throughout the world technologies developed for research and use of space or elements of satellite or rocket systems are transferred to other economy and industry sectors. The most evident example is Teflon technology but there are innumerable cases of other applications, e.g. in gas industry, power generation, communication, material sciences, automation, robotics, etc. European experience shows that space technologies are characterized by such special features as resistance to temperature difference, lightness and durability, and unorthodox design approach, which greatly contributes to modernization of production technology and enterprises.

 

POZNAŃ UNIVERSITY OF TECHNOLOGY / Chemical Technology Faculty

Pavilion 5, Stand 52

• Modern drying techniques: hybrid drying
• Polymer nanocomposites produced using photopolymerization
• Solid electrolytes based on ion fluids
• Renewable resources in plastic materials
• Ecological technologies in processing and recycling plastics

 

RESEARCH AND DEVELOPMENT CENTER FOR DRIVE CONTROL DEVICES

Pavilion 3A, Stand 42

• The Parker frequency inverters type AC650S offer effective control of sensorless permanent-magnet AC motors.

The AC650S uses innovative control algorithm that enables precise speed control of sensorless AC motors as normal servo-drive.

 

TECHNICAL UNIVERSITY OF LODZ, Technology Transfer Centre BIOTECHMED Advanced Technology Centre

Pavilion 3A, Stand 41

• Ready-made Petri dish media, chromogenic agars

The Company has participated in realization of the project in the frame of Activity 4.2 of the Operational Programme - Enterprise and Innovations, 2007-2013 financed from EU funds. Activity 4.2 Stimulation of R&D in enterprises and support in the area of industrial design. The project's aim has been realized by the purchase of suitable equipment necessary for research and development activity. The new equipment has been installed in the company spaces and properly qualified staff has been employed for research. The research and development work resulting from the realization of the project are mainly focused on ready-to-use microbiological media. The new equipment is applied for research for optimum parameters of ready-to-use microbiological media. Microbiological media as bioproducts are commonly applied in purity control of air and water. The implementation of new products in the ready-to-use form resulting from project completion will enable fast and reliable analysis of water and air pollution, and thus contribute to maintaining their good quality.

 

HAPE EXHIBITION

LEISE GmbH& Co. KG

Pavilion 5, Stand 110

• Leise-ps

24-hour-a-day online store: www.leise-ps.de in Polish! Quick and clear, 24 hours a day; technical goods, occupational health and safety products with elaborate descriptions, prices and availability, order and offer management, query module, help for finding standardized parts.

TUBES INTERNATIONAL

Pavilion 5, stand 24

• Hydraulic pumps

Toothed lobular pumps with outside meshing dedicated to the application in hydraulic systems of machines and appliances. They convert mechanical energy, which is supplied from outside into hydraulic energy of the working fluid stream. Available as single-stream and multi-stream pumps. Selected models are also available as hydraulic engines. Operating parameters: working pressure up to 280 [bar], max. unitary capacity from 0.9 to 98 [cm3/rev.].

• Hydraulic manipulators

Slide valves dedicated to the application in hydraulic systems of cranes, hoists, construction, agricultural and industrial machines. They control the direction of working fluid flow. They are in the form of sectional or monoblock manipulators. Operating parameters: working pressure up to 350 [bar], max. flow up to 170 [l/min], max. number of sections: 8. Operation types: manual, hydraulic, pneumatic, electrical, electropneumatical, electrohydraulic.

 

MACH- TOOL EXHIBITION

BILZ VIBRATION TECHNOLOGY

Pavilion 8, Stand 3

• BILZ Anti-Vibration Insulation

Insulating mats, pneumatic, disc, wedge anti-vibration insulators, anti-vibration insulation of foundations for machines, pneumatic supports for 3D measurement machines. Advantages of anti-vibration insulators: extending machinery and tools life, increasing processing precision, protecting buildings and structures.

 

BISON-BIAL S.A., Factory of Tooling and Chucks

Pavilion 3A, Stand 16

• Chucks with independent jaw adjustment, 4 jaws, increased clamping force, 4317 type

Chucks with independent jaw adjustment are designed for processing operations requiring high clamping force. Over 20,000 daN per jaw makes them suitable for high torques during machining with relatively small mounting diameter. They can be used for various operations, with such products as steelmaking press rollers, large crank shafts, turbine rotors, etc. The steel housing ensures longer life, higher rigidity and resistance to wear and tear, while the 4 jaws support precise alignment of rectangular pieces using maximum clamping force. The chucks have T-slots for using additional mounting accessories.

 

BOSCHERT Polska Sp. z o.o.

Pavilion 5, Stand 154

• MULTIPUNCH

MULTIPUNCH is the most modern, multifunctional, electrohydraulic line of punching machines made by BOSCHERT. 64-tooling station magazine combined with the ROTATION autoindex punching head provide enormous elasticity and production efficiency. The MULTIPUNCH line is a high tech, up-to-date punching technology for competitive price.

BS System

Pavilion 5D, stand 131

• Laser L1Xe

Main features of the presented laser cutting machine:
- no optical path and no necessity to keep it in operation (no necessity to: precisely adjust the mirrors and control it, keep mirrors clean, periodically replace mirrors, use mirror cooling system, maintain constant hypertension inside the path, periodically replace harmonica-type shields, which protect the path)
- best performance among laser appliances = 25% to 10% with CO2
- lowest energy consumption / demand
- one of the highest cutting speeds, especially of thin metal sheet
- lowest cost of detail production
- lowest operating cost (no necessity to: control and replace optical system mirrors, resonator mirrors, turbine bearings, turbine, laser discharge tubes and other elements, which wear during operation)
- possibility to configure the automatic loading and unloading, as well as to configure in relation to other Salvagnini systems (warehouse, cutting machine, bending centre etc.)
- lowest relation of total surface to work surface
- one of the highest reliability factors
- no necessity to: install resonator gases, special foundation engineering - no obligatory paid inspections.

CADWorks JAKSAN, Szymański s.j.

Pavilion 3A, Stand 3

• New, unique functionality of SOLIDWORKS 2010 software

Dassault Systèmes SolidWorks Corp. has launched innovative solutions improving designing and production processes. Owing to Direct Editing function, it supports reuse of data from 3D CAD files created in different formats, using improved FeatureWorks tools and Instant3D. Users can introduce new designing ideas created in programs other than SolidWorks. Innovative SustainabilityExpress tool will, additionally, make it possible to develop products that are environment-friendly and ecological.

 

CEMB S.P.A.

Pavilion 9, Stand 22

• Wide range of general-purpose and special industrial balancing machines, vibration monitoring systems, portable and diagnostic systems.

Vertical balancers with balancing on one or two correction planes, for rotor weights from just a few grams up to 3,000 kg and horizontal balancers with joint or belt drive system from 10 g up to 100,000 kg. Thanks to extensive experience achieved with years of development and co-operation with our customers, CEMB offers specially designed fully automatic balancing machines for turbochargers, as well as special applications for aviation industry.

 

CLEANTECH POLSKA

Pavilion 9, Stand 13

• Seep-filtering of process fluids

The latest, patented technology of filtering process fluids without filter fabrics. Very high efficiency of cleaning, suitable for fine filtration performance: 5-7 μm.

 

DEERFOS Europe Sp. z o.o.

Pavilion 9, stand 2

Product symbol : PX21

A new product with an innovative compact fill contains agglomerit grains that ensure much longer functioning as compared to standard fills used in abrasive materials. Special character of compact grains provides its long life, reliability and uniform operating result. 

 

DOLEZYCH Sp. z o.o.

Pavilion 9, Stand 30

• Load-securing belt with removable tensioner lever

Patented tensioner design for protecting loads against theft. The belt meets the requirement of the current EN12195-2 standard. Ideal for non-covered transportation means, e.g. by rail carriages. The belt ensures: secure load fastening, protection against theft, reduced weight, good aesthetics and long product life.

 

ELESA- GANTER Polska Sp. z o.o.

Pavilion 3A, Stand 39

• GN 923 GN 924 handwheels

New handwheels by Elesa+Ganter of GN 923 series (solid wheels) and GN 924 series (2-spoked wheels). The wheels are made using a pressure aluminum casting process; then, after sanding, hubs and rims are precisely machined and a hole is bored; the products are finished with black or silver epoxy resin coating. They have a keyway for axial securing on the shaft. Jury of reddot design awards 2010 gave handwheels of GN 923 / GN 924 series an honorable mention in product design category.

 

ER-SYSTEM Piotr Bogucki

Pavilion 3, Stand 22

• Thermo-Lock probe

Transfer of heat from spindles (especially high-speed ones) to probes enormously impacts the measurement precision. m&h has designed and patented a system for insulating the measuring probe from the heat source, which supports making measurements with microprecision.

• Probe for measuring the temperature of the object during machining

m&h is the first to have developed a probe for measuring the temperature of the machined item. It lets the operator control it, which is of great importance to the final precision of the process.

• m&h measuring system inside the machine

Measuring probe with infrared data transmission; tool measurement device and 3D Form Inspekt measurement software ensures taking readings and recording them throughout the whole machining process. The measurement software also supports reliable measurements for geometrically complex objects.

• New patent of Erowa MTS+

New design, even higher precision and stability. Uncompromising fastening system for machining industry, full monitoring.

• Erowa PreSet Qi

Innovative, high-precision measuring machine. Suitable for workshop and laboratory applications.

 

FAR S.r.l

Pavilion 9, Stand 67

• Offered so far in carbon steel only, FARBOLT structural rivets are now available also in stainless steel with diameters from 4.8 to 6.4 mm
• New stainless tight rivets
• RAC 3000: new tool for structural and large diameter rivets
• KJ 45 / S: riveting tool for threaded inserts M4 to M12 with quick arbor replacement function

 

FATPOL TOOLS Remigiusz Koprowski

Pavilion 9, Stand 21

• Modular system for large-size machine tools.

• Adapter sleeves with increased fastening precision body for balancer applications.

• BZI clamping collets with increased clamping range for modern multi-spindle automated machines.

• Sub spindles for multi-spindle Gildemeister, DMG and Schutte automated machines.

• Holders with axial compensation for threading and quick-changing carrier holders with overload clutch for screw tap fastening.

 

FRAUNHOFER IWS

Pavilion 5, Stand 110

• Remote High Speed Cutting

Contour cutting speed can be increased dramatically by using high speed beam guiding systems with kilowatt single mode fiber lasers. Complex geometries can be cut with speeds of more than 200 m/min. This new manufacturing process increases productivity and flexibility.

 

Hexagon Metrology Sp. z o.o.

Pavilion 9, stand 20

• New Measuring Arms - ROMER Absolute Arm

Portable measuring arms have fundamentally changed dimensional metrology. Their use ensures taking 3D measurements quickly and easily. This has significantly increased user's productivity, and time needed for taking measurements has rapidly shortened. Producers from over 100 countries worldwide rely on ROMER products. They know that advanced technology enables them to quickly obtain important measurement data wherever traditional methods are found impractical or impossible to apply. ROMER Absolute Arm is a forerunner of breakthrough in measuring arm technology. Additionally, new ROMER arm is a dimensional portable measurement appliance that embodies the entire experience of Hexagon Metrology. ROMER measuring arms stand for maximization of mobility and application in challenging industrial conditions. Carbon fibre construction provides the highest stability and significantly reduces weight of the appliance.
Absolute encoders, which allocate the absolute value of readout in every position of the arm, are a milestone in the production of measuring arms. No-one before used this technology. Initiation is no longer needed. Simply launch the appliance and start taking measurements.
ROMER Technology
Production requires accuracy. In challenging industrial conditions, between machines and cranes, there is no room for a coincidence. This is where ROMER is used. ROMER measuring arm is extremely light, absolutely stable and provides reliable measurements.
ROMER efficiency
Portable ROMER measuring arm is a good investment. Time required for training the user is minimal - even untrained personnel will be able to provide reliable measurements in a short time, thanks to user-friendly interface. The efficiency significantly increases, and since ROMER measuring arm provide high quality, the investment will by immediately returned. The productivity increases and rejections decrease - in long-term perspective and maintaining absolute efficiency.

HIGH TECHNOLOGY MACHINES Sp. z o.o.

Pavilion 3A, Stand 34

• Okuma Genos M460-VE

GENEOS M460-VE machine is equipped with a 1000 x 460 mm worktable and a 12,000, high-speed spindle with a 40 mm cone. The design is based on MB-46V, the company's best selling vertical milling machine. High rigidity of GENEOS M460-VE milling machine results from such features as gate design (table moves only along Y-axis) and durable, vibration-resistant, slant-ribbed construction of the machine's cast iron base. Its other advantages include simplicity of operation and ease of every-day maintenance.

 

MAKINO

Pavilion 3A, Stand 38

• Makino Slim3

Vertical machining centre delivers high speed, accuracy and reliability in high-volume production of aluminium, e.g. for the automotive and motorcycle industry. Targeted components are cylinder heads, transmission cases, covers, pumps and the like. This lean but highly productive machining centre offers high performance at an affordable price.

 

MDT Sp. z o.o.

Pavilion 3, Stand 14

• HSC machining center

Graphite machining centers with unique oil curtain systems

• Wire EDM machine AMS-Tech AW5S

T-Frame mechanical construction; the machine is equipped with a granite table, Corner-Aid function; the wire feeding function is Water-Jet-aided; cutting with 0.1 mm wire, remote CNC control function.

 

Mitutoyo Polska Sp. z o.o.

Pavilion 9, stand 19

• PORTABLE SURFACE ROUGHNESS TESTER SJ-210

New generation of a well known SJ-201 model. 2,4" colour display, rotary screen. User-friendly, intuitive interface. Profile display. ISO, VDA, ANSI, JIS, MOTIF standards - 39 parameters of surface roughness. USB, DIGIMATIC connectors, Micro SD memory cards. Replaceable slide units, also transverse measurement and a detector with a double slider. Exceptional combination of functionality and precision.

 

NCT KFT.

Pavilion 3A, Stand 47

• MC32C control for rotary table

MC32C is an individual controller which can be used for rotary tables with 1 or 2 axes. Recommended for fast and accurate positioning of the rotary table when the existing machine tool has 4 ( 5 ) axes which are needed for rotary table operation. The power electronic is mounted in a small electrical cabinet. The controller is installed in a pendant unit so the operator interface can be moved close to the workspace. Technological programmes can be set on the colour touch screen of MC32C by dialogue way.

• High-speed hollow shaft liquid-cooled asynchronous spindle motors

AiS100 and AiS132 liquid-cooled motors have been specifically designed for direct mounting onto mechanical spindles. The motors have excellent smooth-running and vibration properties. The hollow shaft allows cooling-lubricating medium to be fed to an internally cooled tool (CTS). Liquid-cooled motors have high power density and high protection against contamination.

 

NEW CUT Bogdan Kondracki

Pavilion 5 Stand 166

• WP1500

Machine for press-joining of elements. It is designed for various metals, such as: steel, stainless steel, copper, brass, or aluminum. Based on a completely new design that supports working in corners of the worked pieces. The working area is also increased and the scope of available approaches for non-standard pieces is broadened. Additionally, it is possible to make stampings using easy to change dies and tools.

 

NICOM JAKSAN Szymański s.j.

Pavilion 3A, Stand 8

• EDGECAM 2010 R2 software
• RADAN 2010 R2 software

The newest version of Edgecam 2010 R1 and Radan 2010 R2 software traditionally offers some innovations designed especially for increasing performance in those companies that base their business on CNC machines. It is worth noting that most of the innovations and improvements in Edgecam 2010 and Radan 2010 have been introduced at the current users' request.

 

POL- WELT

Pavilion 5, Stand 153

• Hydraulic drive

Pump generates high pressure, so that the cast breaking machine is small and light. Exceptional durability with simple product construction. Easy to operate owing to an external system of valves. Meters ensure control of operational data. Compact casing for easy placement.

• Breaker for output castings

Light and compact construction. Combination of a breaking machine and a custom-made, high-pressure hydraulic drive ensures high breaking force, despite its compact design. Easy to operate. Rotary motion of the wedge head and various accessory combinations make it easier to break castings in any direction without displacing the casting. Compact set of wedges for various casting sizes. Set of wedges matching various casting sections with their original shape and high opening width. Special material and machining ensure exceptional durability. Various options for wedge sets and accessories available.

 

PREVOTEX MD

Pavilion 3A, Stand 13

• LNS TURBO MH500

Conveyor designed for removal of various chips with cooling agent filtration of up to 500 μm. Hinged belt removes chips in the same way an ordinary conveyor does but the filters prevent chips larger than 500 μm from getting into the cooling agent tank.

 

Siemens Sp. z o.o.

Pavilion 3, Stand 46

• Integration of CAD CAM NX software with SINUMERIK (SINUMERIK Operate, MDynamics) control systems

Innovativeness of the solution designed by Siemens PLM Software and Siemens is direct coupling of NX CAM software with SINUMERIK-line CNC control. It is a novelty production system combining direct designing in CAD CAM NX system and design execution by machine tools with SINUMERIK 840D sl or SINUMERIK 828D systems. The solution ensures shortening the part implementation time by up to 70%.

 

STARYS Stachowiak Ryszard P. H.

Pavilion 5, Stand 132

• Mobile disc grinders of MSM series and belt grinders of MBM series by Kuhlmeyer

They are mostly used in steel mills designed for removal of metal sheet swelling, scratches and other surface flaws. Their use ensures homogeneity of surface suitable for control procedures. They can also be used for grinding joints on flat surfaces or large-diameter tubes.

• Innovative machines for perfect straightening and bending of URM 20/30/50E type

They ensure greater efficiency of straightening and bending by applying digital control to single and repeated processes. Easy and clear menu allows every employee to quickly learn the machine's functions and get the expected bending results.

• FAKIR, a COPPER PIN grate for laser cutters with a copper pin exchange system

It offers many advantages over standard systems made of metal sheet. Its features include: no ferrite inclusions, yielding pieces with no scratches, long life, ease of cleaning (slag not sticking to the pins), replacement matching individual employee's needs, replacement only where necessary, high durability of the handle, possibility of using the system in all the laser cutting machines with grids.

 

TOS KURIM-OS, a.s.

Pavilion 3A, Stand 23

• FOQ horizontal machining centre

New FOQ horizontal machining centre. The machine is designed for high-speed machining of moulds and titan components suitable of the aircraft industry. This machine is of outstanding rigidity and accuracy. Machining is possible in eleven axes. Main features: high acceleration of linear axes up to 4 m.s-2, liquid cooled linear X-axis ball screws.

 

TRILLENBERG GmbH

Pavilion 5, Stand 110

• Deep-pressed folded plastic trays with articulated upper and lower parts.

Available in stack-and-stock option. Design and production of customized blisterpacks for healthcare products, one- or two-piece option, sterilizable.

 

METALFORUM EXHIBITION

RUUKKI Polska Sp. z o.o.

Pavilion 5, Stand 117

• Ruukki Optim 700 MC Plus

Ruukki Optim 700 MC Plus starts a new era of using heavy duty steels. Such steel perfectly combines cold forming properties with unquestionable advantages of Dead Flat machined, coiled and cut Ruukki products. It is also characterized by unique impact strength, significantly exceeding standard requirements.

 

SURFEX EXHIBITION

AUER POLSKA Sp. z o.o. Czosnów

Pavilion 7, Stand 20

• RENDER automated spray-cleaning machine of W 92 AM type

Automated compact spray-cleaning machine made of high-grade steel, AM type series, equipped with a horizontal rotary bin. The device is used for automated cleaning and manual fine cleaning of parts. It is particularly recommended for repair and overhaul applications (repair of engines and drives). The product is suitable for manual high-pressure fine cleaning with up to 160 bar. Optimal processing of geometrically complex parts is guaranteed. The machine offers economical and natural-environment-friendly cleaning, degreasing, chip removal and phosphatizing processes.

• RENDER automated spray-cleaning machine of W 60 C type

Compact automated spray-cleaning machine made of C-type high grade steel equipped with a horizontal rotary bin and controls on side wall for cleaning fine bulk parts of complex shape. The machine offers economical and natural-environment-friendly cleaning, degreasing, chip removal and phosphatizing processes.

 

IGP Pulvertechnik Polska Sp. z o.o.

Pavilion 7, Stand 36

• IGP- DURA xal

A deep-matt powder paint system designed for elegant and noble industrial design and architecture finish. Anodizing effect on steel, aluminum, cast and aluminum alloy surfaces. Wide variety of colors and patterns.

• IGP- DURA mix 3103

System of low-temperature polyester and epoxy powder paints of interior quality. Firing temperature from 160°C; smooth, matt surfaces, available in pearly finish, suitable for coating such products as radiators and household goods; flexible and impact-resistant surface with good spreading properties.

• IGP- KORROPRIMER 18

Low-temperature, anticorrosive primer for steel. Low firing temperature (from 130°C), anticorrosive properties and excellent resistance to chemicals; suitable for priming of steel surfaces cleaned using abrasive stream or zinc-phosphatized technologies.

• IGP- KORROPRIMER 18

Low-temperature, anticorrosive primer for steel. Firing temperature from 130°C. Anticorrosive properties and excellent resistance to chemicals. Ideal for priming steel surfaces cleanedusing abrasive stream or zinc-phosphatized technologies.

 

Institute of Precision Mechanics

Pavilion 7, Stand 12

• Kulotester: quick testing of complex 0.5-40 μm metal and ceramic surface coats and metal finishes

Improving techniques of complex-structure coats is inseparably connected with seeking quick methods of testing their structure and quality. Metalographic analysis technique using spherical microsection methodology supports checking in detail the structure of thin layers or coatings (0.5-40 μm) directly on the finished product. It is used for assessing quality of surfaces modified with galvanizing technologies as well as PVD, EBPVD , PACVD, CVD, and gas and ion nitriding methods. IMP developed Kulotester, a testing environment for quick metalographic analysis of coatings and layered finishes at spherical metalographic microsections. The station is additionally equipped with a stereoscope microscope for precise observation of generated spherical microsection traces.

• Precise anticorrosive gas nitriding technology

Anticorrosive nitriding combined with oxidizing and impregnating can be used for various parts of machines and vehicles in applications exposed to corrosion. The generated layer is resistant to corrosion and friction wear, which is confirmed in salt chamber tests.

 

KORAL Korus Andrzej F. H. U.

Pavilion 7, Stand 42

• PLC with a PC

Reduction of painting cost by using a two-function furnace. Two separate sections: one for drying of the elements, another for polymerizing metal parts, which greatly reduces energy costs. PLC with a PC additionally makes it possible to calculate the cost of energy, fuel, water, etc.

 

META LINE GmbH

Pavilion 7, Stand 49

• Polyurethane processing and spraying system

MetaLine GmbH from south Germany launches a system for processing and spraying of polyurethane designed for protecting surfaces against wear and tear, corrosion and mechanical damage. It is an innovative solution that dśs not require complicated, expensive machinery for processing and spraying of polyurethane. The system is available in Poland from MS BERTOL.

 

RÖSLER

Pavilion 7, Stand 43

• Rösler- FBA24 Turbo vibration finishing system for polishing car wheel rims

The compact car wheel rim finishing system is ideal for grinding, smoothing and polishing surface of small car wheel rims: up to 24 . The system is suitable for polishing engine parts and renovation of classic elements of cars.